Still here...

Tuesday, July 2, 2019 - 11:45

Drupal seem to keep extending the EOL for Drupal 7, so the ithreatened end of the site keeps moving back. Support for the software the site runs on has been extended yet again in now expires in 2025. The site should be around until at least the end of 2024 and likely beyond that.

Donated but didn't get an account?

Further adventures in Td5 Map Programming

Sunday, June 18, 2023 - 17:15

There has been a bit of progress since the last post.

The module videos don't really give a good sense of how the app works, so this time I've tried to give some idea of how things are bolted together.

The "Map Tools" section of the app deals with ECU firmware. The flow through the modules in this section is input -> information -> output.

Input options are: - Map Finder: new firmware from database - Open File: read firmware from file (Nanocom .map, 16kb bin, 256kb bin, 256kb Kess bin, MEMS3 Flasher Map and Firmware formats) - Read from ECU

Output options are: - Write file: write to any of the above formats. - Write ECU: map programming.

This allows the app to work as a "map wizard", file format convertor and programmer.

The video shows the Map Finder's option to display maps that suit the connected ECU.

The programming module defaults to programming the tune only if the variant code already exists on the ECU. In these cases "Overwrite Variant" gives the option to program the variant

As a bonus there is a quick tour of the Injector programming module. There isn't much to see - it edits and programs codes.

The app is currently running on macOS and Windows 10+.

I'm having some issues with PyInstaller built .exe files being identified as malware. These are false positives and its a known issue which seems to require an expensive code-signing signature to solve.

Td5 Map Programming

Saturday, January 21, 2023 - 17:30

The cross platform app I've been working on didn't get much attention on 2022. This year, I'm aiming to get a minimal version of the working reliably on macOS and Windows.

This is a short teaser of the map programming function.

The app will currently program Nanocom .map and .tun, Mems Flasher .mm3, and various .bin formats including Kess, and generic 16kb and 256kb files.

MSB trivia - three way throttle support

Sunday, October 9, 2022 - 16:00

I came across an oddity in the MSB000080 and MSB101360 code while trying to understand why the map structure in those ECU's is slightly different to other MSB and NNN EU2 maps.

Most have an unused Ambient Air Temp sensor input which will display values from a connected AAT via diagnostics but otherwise don't use the values. The MSB000080 and MSB101360 are slightly different and looking at the code I realised that the AAT input was being used for as a third-track throttle input.

The throttle code used in MSB000080 and MSB101360 is the same as in the NNN ECU's. These two models have support for three way throttle, and appear to have diagnostic support for setting throttle ways. Note this is different to diagnostic tools supporting making changes - I don't have either unit here so difficult to test.

The way-3 values are reported by diagnostics as an AAT reading in the temperature sensors request, and the throttle diagnostics report only ways 1 and 2, throttle amount and supply voltage.

It's probably something to file under "So what do we do with that?"

ECU Read and Save

Friday, September 3, 2021 - 19:00

This is a short demo of the ECU read and file save functionality of an app I'm currently working on.

The app is designed with Td5 maps in mind.
By default downloads target the exact length of the stock tune and optionally variant.
This behaviour can be overridden by using the Read Full Blocks option which forces reads of entire flash content for both tune and variant maps.
In most cases a minimal read of the tune is all that is required.

The progress bars adjust depending on selected options.
Progress reflects the percentage read of the total download.

One of the features is the ability read a 16kb tune and save a full 262kb bin with correct boot map and variant. Programming record is update with the current date and metadata for the loaded tune.

Injector Codes - programming

Thursday, March 11, 2021 - 16:45

Time for some gratuitous video....

This is basically a test GUI for Injector programming code I've been working on over the last month.

My code had been put on the back burner when I realised I needed access to Rovacom, Nanocom and a tool made by Omitec (Britpart Lynx or Hawkeye) to get enough points of reference to be confident of correct handling.

Fortunately Nicky @ Rovertech has access to all three and was kind enough to send me pics of how all three devices handled two specific test cases.

The main things happening in the video are:

  • injector codes being read from an NNN ECU running an 15P/EU3 map
  • codes validated and highlighted in red if incorrect on enter/return
  • codes converted to numeric using A =0 for 10P, M=8 and U=0 for 15P.
  • codes programmed when "Update" pressed
  • codes read from ECU after update and used to refresh display

U=0 is a made-up "uncoded" code reflecting the fact that 0 is the default state for new ECU's and a substitute value for corrupted idle codes. I think explicitly flagging this is more informative than leaving the code blank as the Hawkeye does.

Obviously there needs to be some kind of feedback that the codes have been programmed...

Td5 Injector Idle Codes

Saturday, March 6, 2021 - 11:30

Given my recent posts about bugs in the Nanocom's handling of injector idle codes I thought I'd pull together some background information.


The documentation on injector codes indicates that the injector idle letter codes map to numeric values. These numeric values are 0-based indexes for idle adjust tables which are located in the fuel map. Each idle code maps to an adjustment ranging from -0.075ms to +0.075ms in EU2 maps, and -0.047ms to +0.047ms in EU3 maps.

ECU Hardware

At the most basic level the MSB and NNN have different limitations on the value that can be saved.

The MSB masks the values sent by the diagnostic tool by performing the equivalent of modulo 4 of the value sent by the diagnostic tool. The effect is that if you send an idle code of 5 to an MSB it saves 1 to eeprom.

The NNN masks values with the equivalent of modulo 16, meaning it can save values In the range of 0-15 to eeprom.

10P maps and NNN

Regardless of whether running on MSB or NNN hardware 10P (EU2) maps mask the injector code to modulo 4.

This snippet in python demonstrates the effect. % is the modulo operator.

mask = 4
for i in range(9):
    print(f"{i} modulo {mask} = {i % mask}")
0 modulo 4 = 0
1 modulo 4 = 1
2 modulo 4 = 2
3 modulo 4 = 3
4 modulo 4 = 0
5 modulo 4 = 1
6 modulo 4 = 2
7 modulo 4 = 3
8 modulo 4 = 0

So while the diagnostic code will allow programming of 15P idle codes to an NNN running a 10P map, the map will use the 0-3 10P coding.

The effect is that the 10P coding is repeated for the higher 15P codes...
15P: 1, 2, 3, 4, 5, 6, 7, 8
10P: 1, 2, 3, 0, 1, 2, 3, 0

Code for the map, not the ECU

It should be clear from the above that injector codes are interpreted based on the map being run rather than "earlier" or "later" ECU's. The ideal here is to use the correct map for the injector type and engine, and set the idle codes accordingly.

Idle adjust tables

I mentioned earlier that the idle codes are index values. So let's look at what that means in practice.

10P idle

I briefly had the hidden 10P idle map defined in the XDF's but removed as it was causing significant confusion.

For reference this is what the idle adjust table looks like:

The x-axis is rpm, and y-axis is the numerical idle code for black/blue top injectors. What we can see from this is that idle codes 0 and 3 are both 0ms adjustment across the board. So the equivalence of A = 0,3 makes perfect sense. Index 1 is a positive adjustment, ranging from 0.075ms at 300rpm, 0.030ms at 800rpm and 0ms at 1000rpm. Index 2 is a negative adjustment which is the mirror of Index 1: - 0.075ms at 300rpm, -0.030ms at 800rpm and 0ms at 1000rpm.

Interpolating the values indicates that the adjustment at 760rpm is +/- 0.033 ms depending on code 1 or 2.

You'll notice that In 10P maps idle adjustment has no effect above 1000rpm.

15P idle

The 15P maps have the idle adjust map defined as a standard table.

This is obviously very different to the 10P map. The rpm axis is gone and there are now 10 columns with indexes in the range of 0-9. Looking at the time adjustments in each column it becomes apparent that 0 and 9 are the equivalent of rows 0 and 3 in the 10P map.

With this in mind it should be fairly obvious why the equivalence of M = 0, 8 looked highly questionable. It's simply not a valid statement to say 0ms is the same as -0.047ms.

The idle codes with values roughly follow the arrangement of the 10P table. Columns 1-4 contain positive adjustments, 5-8 contain negative adjustments which mirror the first 4 values.

10P codes 1 and 2 roughly align with 15P codes 2 and 7 respectively.
This should give a clue how it would be possible to code injectors when running a 15P map on 10P hardware:
- "B" is equivalent to "F"
- "C" is equivalent to "L"

I'll update further when I have some time, but this should give some basis for understanding the issues behind the injector coding bugs I've described.

Tuner Pro: odds and ends

Wednesday, March 3, 2021 - 21:30

MEMS Checksum plugin

To verify the plugin is correctly installed:

  • open the XDF Header [ XDF >> View/Edit XDF Header Info ].
  • click the Checksum tab.
  • select one of the MEMS checksum, then "Edit Selected".

If the plugin is installed you'll see "Td5 MEMS Checksum Plug-In" as shown below.

If the plugin is present and configured the MEMS checksums will be updated on save.

Note that two verification words are set to 0xFFFF during save to enable secure programming. Please be aware that once the map is saved in this way edits done in other apps will corrupt the MEMS checksums. You'll need to correct them by resaving in TP with the plugin enabled or use something like the MEMS Flasher to upload.

And if you want or need to revert to "classic" behaviour delete the two MEMS checksums from this tab.

"Brick Proof" programming tool update

Saturday, August 1, 2020 - 17:30

As I posted previously, I've been working on a tool to enable "brick proof" programming with the Nanocom.

To quickly recap the NNN ECU's have internal protection against failed uploads.

This relies to two things:

  • the checksum for variant and fuel maps have to be correct
  • two verification words need to be set to 0xFFFF.

When the verification routine is run after programming the ECU verifies the checksum(s). If the checksum is correct the ECU programs the verification words in both maps to a preset value.

When the ECU boots it checks that the verification words are programmed. If they are present and contain the correct value the ECU assumes the maps are correctly programmed and boots. If either of the verification words are not correct the ECU drops into programming mode and you can connect to the ECU with a programming tool.

While I've seen a one or two .maps with what look like corrected checksums, all have the verification words set to the "successfully programmed" value. This means if the upload fails the ECU reads these values and proceeds as if the ECU has been correctly programmed. If the upload fails at any time after the fuel map verification word has been programmed you are guaranteed a bricked ECU.

Fortunately the Nanocom runs the verification routine after each part of the ,map is programmed.

To take advantage of the "brick proof" programming all we need to do is update the checksums and set the verification words to 0xFFFF.

Td5 MEMS Checksum plugin

After a bit of messing around I've ended up porting my Python checksum code across to a Tuner Pro plugin.

This was fairly quick, although I wasted most of today messing around trying to work out why the variant checksum wasn't correct. I finally created a fresh map from Nanocom map wizard and the checksum calculated perfectly.

I use the ability to calculate the factory checksum using an unmodified map as the benchmark for testing. My theory is if I can recreate the factory checksums from scratch I'm doing ok.

Checksum Plugin UI

Most of the configuration is embedded into the plug-in and the only additional setup required is the data start and end addresses.
This has primarily been done to allow the XDF's to support "weird" formats like the MEMS3 Flasher dumps.

I've tested the plugin on Windows 10 and XP and seems to work on both.

The current XDFs for Nanocom .map formats come with the plugin preconfigured.

A (very) quick guide to Tuner Pro setup

Monday, July 6, 2020 - 17:15

The Donor XDF's take most of the grunt work out out of setting up Tuner Pro for editing Td5 map files. However after a query from a new donor I've realised that I've been assuming people will just figure it out in the end.

To remedy that I'm planning on making a few posts on which cover getting up and running with the XDF's. This first post looks at getting a .map, XDF and "compare bin" loaded into Tuner Pro.

Keep a clean copy to use as a master .map

It is a good idea to treat the .map files supplied with the XDF's as master copies which you don't edit.
Make a copy of the "master" .map and work from that instead.

Loading .maps

Load .map files using File >> Open Bin.
Change the "Files of type" pull down to "All Files" to see and load .map files.

If the version of the tune is not obvious from the file name, the best way to check is by using the built in hex editor.
This can be found under Tools >> Advanced >> Hex Editor. With the Hex Editor open scroll down to offset 0x19010. You should see the tune and variant identifiers in the ascii view at the right of the editor.

In this example the tune identifier is svdxr007. img

The XDF names reflect the tune they are intended to edit so the tune identifier will give you sufficient information to select the correct one for the current .map.

Load the appropriate XDF

With the tune identified its fairly straight forward to load the appropriate XDF from XDF >> Select XDF. Navigate to where you have the donor XDF saved and pick the XDF with same tune identifier as the map you are editing.

Load a Compare Bin

Compare bins are the main reason you need an unmodified copy of the .map or .bin you are editing. From the Compare >> Load Compare Bins menu item load an unmodified copy of .map into the first slot by clicking "browse".


Tick enable to make this compare bin active.

Table Listings

There are a few ways to view listings of defined parameters.

Parameter Ordered List

The default is the "Parameter Ordered List".
This seems to be a favourite of those who have used "Td5 Map Editor" in the past.


Parameter Category

The alternative way of listing tables is the "Parameter Category" view.
Each defined table is assigned to one or more categories based on function. The main demand related tables are all organised under the collective title of "System Demand", with driver demand, torque limiters and smoke limiter maps organised into sub-categories.

The result is that tables are arranged into functional groups which - in my view - makes it easier to access the tables.